The "Tiny Tears" Boxter Prototype Getting Its Third Renovation, A New Kitchen

Please be patient with the load of this page. I didn't use thumbnails and there are many pictures. It takes about 60 seconds to load. The wait should be worth it though. I have a number of vacuum bagging pictures and some cabinet making pictures. Thanks for you patience. John B. from "Tiny Tears"

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Here is the original kitchen. The roof where the hatch hinge was located has been cut away, 4" in. This is to increase my counter to 16" (the preferred width according to the "Tiny Tears" poll result (you can see that at "Tiny Tears" Poll) by moving the cabinet back those 4".  
Here's a better view of the slot.  
Here the original back wall has been cut away. You are looking at what was the inside of the original inside cabinet. This will become the forward wall of the new kitchen cabinet (the inside of the kitchen cabinet).  
Laying out the rails and stiles of the new kitchen cabinet.  
Gluing the cabinet together. I didn't have long enough clamps so I used wedges screwed to the table. The doors are also being glued.  
The cabinet face glued together with the doors laying on top.  
A view of the cabinet face installed.  
Another view.  
And another. How about that cool Harbor Freight stove?  
This is the rain gutter formed by the top of the new cabinet. It was rain tested at the Cape Cod Easter gathering. No rain ran into the kitchen!  
Because I cut the roof back 4" I had to build a new upper portion of the hatch. In the lower left of this picture are the parts; skins, frame, foam; layed out ready for vacuum bagging together.  
Here you see the start of wetting out everything with epoxy. You can see the epoxy spreader, a piece of paint roller nailed to a stick. I've found this works the best of anything.  
Putting everything in the bag. The bubble wrap acts as an air bleeder. This allows the vacuum to spread to the whole area of the hatch. The wires are the running light wires which are internal to the hatch.  
This hose has holes in its whole length. It is attached to the shop vac. All the holes distribute the vacuum. The boot helps align everything. Hehe.  
The bag sealed and the vacuum applied. You can see how well the pressure squeezes everything together.  
Here the old bottom portion of the hatch has been attached to the new top. The large fillets provide great strength to hold it all together.  
Aligning the new hatch.  
The new top portion before it was trimmed off.  
The trimmed top and the power plane that did the trimming.  
Sanding it smooth.  
Using a router to round off all the edges.  
The completed hatch.  
Here is an inside view of the new hatch. You are looking through the open doors of the original inside cabinet. Those doors and cabinet face is now the wall that divides the kitchen cabinet and the inside cabinet.  
Gluing the rails and stiles of the new inside cabinet face.  
The dowel jig used.  
Another view of the cabinet making scene.  
The completed inside cabinet with the doors laying on top.  
The rain gutter cleaned up.  
Here is everything for the stainless steel installation. The steel is covered with a protective plastic.  
The kitchen prepped for installing the stainless steel. It is all sanded and cleaned. The hose is the gas supply for the stove.  
To glue the steel down I used contact cement. I did the forward edge first then held up the steel with the stick. After that I brushed on more cement.  
This is the new location for propane tank.  
Here the steel has been glued down. The protective cover is still on.  
Here is the finished kitchen. Note the storage spot for the cast iron skillet. The board it is mounted on is a cutting board. I think the caned cabinets and the stainless steel look great together. The renovation was definitely worth it.  
Just another shot of the "Tiny Tears" Boxter.  

Go to the "Tiny Tears" Home Page. There you will find many more construction pictures, technical advice, pictures of teardrop gatherings, pictures of a host of teardrops, the most extensive teardrop links page on the internet, and other little bells/whistles that you don't find on other sites.